Why manufacturing employees leave and how to understand why
Operators, technicians and supervisors leave for reasons that sit in shifts, skills and supervision. How to ask, read the pattern by shift and act on it.
6 min readRead articleA kitchen cabinet maker measures a customer's kitchen, builds carcasses and shutters in the factory and fits them in the home. The risk is the chain from site measurement to fitting, where one wrong number costs a week.

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Share your requirementsA kitchen cabinet maker designs and builds kitchens for individual homes, builders and interior designers. The chain starts with a showroom designer who takes the brief, then a site measurement, a drawing the customer signs, factory production of carcasses, shutters and accessories, and delivery and fitting at home. Countertops, chimneys, hobs and sinks come from other suppliers and must arrive on the same date. Each kitchen differs, so the factory builds to one cut list and the installer may adjust on site. A measurement error found at fitting means remaking parts. Customers live in the house during the work and judge the maker on punctuality, cleanliness and how the finished kitchen looks and works. See also HR for manufacturing.
These are the places the people side of this kind of business tends to give way. The rest of this page works through them.
HR here has to work for each of these groups, not only the office. The set-up below is written with all of them in mind.
A missed pipe or a wrong measurement reaches the factory as a cut list, and the remake delays other kitchens in the queue.
The designer promises a handover date, the factory sees the drawing late and the installer inherits the gap.
Conduct, tidiness and finish in an occupied home rest on one person's judgement.
A kitchen with one late supplier stalls, and the customer blames the team standing in the room.
Colour match, edge banding and lamination are what the customer sees first, and rework is costly.
Skilled installers know the customers and often take private work once they have learnt the trade.
Start with the topics that matter most here: Organisation Design; Onboarding and Probation; Performance Management. Then work through the rest. Each topic is written for manufacturing, not in general.
Structure, reporting lines and who is allowed to decide what.
A first day that is the same for the fifth joiner as the first.
Goals, reviews and ratings that hold up in a conversation.
How many people, in which roles, by when — and what they will cost.
Requisition to joining, the same way every time.
Records, attendance, leave and the day-to-day HR that must simply work.
Salary structure, payroll inputs and a month that closes on time.
Training planned from need rather than from the calendar.
Named backups for the roles that cannot be vacant.
Communication, recognition and the conditions people actually work in.
Two routes — one for complaints, one for conduct — kept separate.
Policies a manager can apply, and obligations with owners and dates.
Induction, records, incident reporting and follow-through.
Who leaves, when, why — and which of them mattered.
Resignation to relieving letter, in a defined order.
Records that survive people, and approvals that do not queue.
A short monthly pack management actually reads.
An HR function that runs the same way every month.
The pieces a kitchen cabinet makers business puts in place, in an order that makes each easier. Open any card for the detail.
A site sheet covering walls, pipes, points and levels is signed by the measurer and reviewed before the drawing is released.
What this coversHideA site sheet covering walls, pipes, points and levels is signed by the measurer and reviewed before the drawing is released. See role design and job descriptions.
A coordinator tracks drawing, production, countertop and fitting dates and speaks to the customer.
What this coversHideA coordinator tracks drawing, production, countertop and fitting dates and speaks to the customer. The HR process consulting can design the handoffs.
Conduct, floor protection, cleaning, communication and phone use are covered, with feedback after each job.
What this coversHideConduct, floor protection, cleaning, communication and phone use are covered, with feedback after each job. See the employee onboarding process.
Pay bands run from helper to team leader, with part of the reward linked to customer feedback and rework.
What this coversHidePay bands run from helper to team leader, with part of the reward linked to customer feedback and rework. See performance management and incentive design.
A clear path to team leader and a fair share of the customer relationship make private work less tempting.
What this coversHideA clear path to team leader and a fair share of the customer relationship make private work less tempting.
Before changing anything, find out what is true today. These checks take an afternoon and tell you which of the topics above to start with.
Share your requirementsConfirm with a qualified professional. What applies to you depends on your business, your state and your arrangements, and it changes. This page describes practice. It does not state a legal position.
The services below fit this kind of business best. Each starts by recording where you stand, and every later report compares against that. We do not promise outcomes.
Clear duties for the measurer, designer and coordinator so errors are caught before the cut list.
Handoffs between showroom, factory and site written down and owned.
A short induction that prepares installers for work inside customers' homes.
Installer pay and recognition linked to feedback and rework, not only speed.
Start with a free conversation, or see the paid HR Diagnostic.
Understand the business, its workforce, current processes and HR challenges.
Find the missing, weak, inconsistent or person-dependent processes.
Create the structure, processes, policies, SOPs, dashboards and systems needed.
Help HR and department managers actually adopt the new system.
Digitise repetitive and approval-based workflows where it is worth doing.
Track hiring, attendance, employee cost, performance, training and attrition.
Strengthen the people-management system continuously, not once.
From the GullyHR blog: one on HR in manufacturing, and one on each of the topics this page points to.

Operators, technicians and supervisors leave for reasons that sit in shifts, skills and supervision. How to ask, read the pattern by shift and act on it.
6 min readRead article
A flat structure works until the founder becomes the only route to a decision. How to tell when you have passed that point, and how to redesign without a reorganisation.
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A practical joining checklist covering documents, assets, system access and statutory enrolments, with owners and timings, so nobody's first salary is wrong.
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A review can only judge what was agreed beforehand. How to set expectations that are specific, written and revisited, so the review stops being a surprise.
5 min readRead articleMore on the GullyHR blog.
Give the measurer a standard checklist, have a second person review it before the drawing is released and track errors by measurer so you can coach early.
One named person from drawing to handover, who knows every date and talks to the customer. Without that, each department assumes another is watching.
Brief them well, collect customer feedback after each job and send new installers out with a senior first. Share good feedback with the team.
Offer a path to team leader, fair pay and a share in recognition. Keep the customer relationship with the firm, through your coordinator.
Plan dates together, confirm each supplier a week before fitting and warn the customer early. Settle roles in writing so the site team is not blamed.
We would count kitchens remade last quarter for measurement errors, see who owns each open job and ask how many homes installers entered alone. A good opening project is a measurement checklist plus a one-owner-per-kitchen routine. Scope is put in writing once we have spoken.
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