The short answer: decide the size of the peak before the indents arrive. Fill most of it with people who have worked your shop before. Bring the rest in waves, not in one panicked week. Give every newcomer a short induction that ends in a watched trial at one station. A unit drowns in casuals when it hires late, in bulk, and with nowhere planned for each person to stand.
Why the season turns into a scramble
Dealers book late and then want ploughs, tines and harrow discs all at once. A good monsoon forecast pulls their dates forward. Word of the rush reaches the owner on Monday, and thirty strangers queue at the gate by Thursday. Nobody has decided who goes to the shearing machine, who joins the powder coat booth and who stays on packing. Mistris lose half their shift showing people around. Rejects climb, the core crew works late to cover, and the newcomers drift off inside a fortnight.
This is not misfortune. Kharif and rabi come round every year, so the peak can be sized months ahead.
Size the peak from last season
- 1
Pull last season's dealer indents by week
From the order book or the dispatch register. Mark the week the rush began and the week it tailed off.
- 2
Convert units into station hours
Shearing, forging or pressing, welding, quench and temper, grinding, shot blast, paint, assembly and packing. Your production head knows the rough hours per unit at each.
- 3
Mark what the permanent crew can carry
With the overtime you would accept for a few weeks, not the overtime that wore people out last year.
- 4
Read the gap by station and by week
That gap is your casual need. Expect it to be heavy at paint, packing and assembly and light at the forge.
- 5
Agree it with sales two months ahead
If sales expect a bigger season, widen the gap now, while phoning people can still help.
Our manpower sheet for planning a peak gives you columns for this. Where the indents are erratic, season planning with us builds the same picture station by station.
Call back known hands first
A returning hand already knows the gate timings, the tool crib and the mistri. He needs a refresher, not an induction from zero. Keep a simple register and actually use it.
Name and mobile number, with an alternate number in the village.
Stations worked last season, and what he can do without help.
Mistri's one-line note on attendance and care with tools.
Weeks he usually arrives and leaves, including his own harvest at home.
Date rung this year, and his answer.
Return slot offered: station, start date and pay basis.Ring the register six to eight weeks before your rush. Confirm each answer a fortnight out. An implement maker's version, with usual return dates, appears under returning forge hands and seasonal recruitment.
Hire strangers in waves
Bring new people in two or three batches, a week or so apart. The first wave goes to the lowest-risk stations: packing, sorting tines, deburring and masking before paint. Seniors can absorb a small batch without losing their own output. By the time the second wave walks in, the first is useful and can show the basics. A house rule helps: never more than one newcomer beside each experienced hand at a press, forge or welding bay.
An induction that ends in a practical test
- Morning one: gate pass, shift timings and wage day. Also the first-aid cabinet, and which mistri hears about any burn.
- Protective kit: goggles, leather gloves, safety shoes and ear plugs issued, fitted and checked again at the line.
- One station, shown properly: the senior demonstrates, the newcomer repeats, the senior watches a full batch.
- The test: a short practical trial at that station before he works it unwatched, entered against his name on the skill matrix.
- Day six: a brief word with the mistri on what is clear and what still puzzles him.
A printable week-one card sets this out day by day.
Keep the best for next year
When the season closes, the mistri marks each casual as call back, maybe, or no. He tells the good ones directly that they will hear from the works before next sowing. Some units offer their best hands a return slot at a known station, or a fair retainer for reporting on a set date. Whatever you choose, write the pay basis down and honour it. People come back to a shop that paid on time and taught them something.
Further questions from owners
Should a labour contractor supply the peak? Some units use one. If you do, list those workers separately, with the contractor's name against each, and give them the identical kit, gate and station routine your own hands get.
What about the slack months? Use them for cross-training permanent staff, die and fixture repair, and fixing whatever broke in the rush. Idle weeks are when good welders begin taking calls from rival fabricators.
How early is too early? Ring too soon and people commit elsewhere in between. A first call six to eight weeks out and a confirming call two weeks out suits most shops.
Start this week
Find last season's dispatch register and mark the first and last week of the rush. That single page tells you when to start phoning. The agricultural equipment hub covers the season plan alongside skills and pay. If you want a peak plan drawn up together, share a few details of your works through our short form.


