Yesterday, for a rotavator works owner, meant a Vidarbha dealer shouting for twenty units. It meant a gearbox vendor missing his date, and a paint booth fan tripping twice. Whether last kharif's casuals returned is something he must ring the office to learn. People surface in his diary only as emergencies: a welder's resignation, a burnt hand at the quench tank, an engineer refusing a night drive. Ten standing questions, asked on one morning each month, drag those matters from the emergency column into the planning column.
Ten questions in four groups
THE FLOOR.
Q1. On which bays did one capable hand carry a whole shift, at the quench tank, the extruder, the winding bench or the test pit? Answer from: the gap sheet.
Q2. How many season hands joined, and how many walked out within two weeks? Answer from: joining list against the muster.
Q3. Whose names top the late-shift list, and were they the same names last month? Answer from: the overtime register.
THE CRAFT HANDS.
Q4. Has any welder, hitch fitter, stator winder or die setter resigned, or been approached by a rival works? Answer from: the plant head.
Q5. Which learners cleared a solo trial this month, and which have stalled? Answer from: sign-offs on the skill grid.
THE FIELD.
Q6. Which warranty returns could be traced to a bay, a shift or to the punch stamped beside a weld, and which stayed untraceable? Answer from: the warranty log.
Q7. What was the longest unbroken run of days any service engineer worked, and who sat on standby? Answer from: the field rota.
Q8. Which injuries, near misses or complaints about gauntlets, visors and boots came in, and what changed? Answer from: incident book and stores issues.
THE LEAVERS.
Q9. Grouped by bay and by mistri, what reasons did leavers give? Answer from: notes of each parting conversation.
Q10. Which three jobs will we finish before the next sitting, and whose name is on each? Answer from: this sheet.Paper on the table, not memories
Without registers, the sitting becomes an argument about who remembers better. So each record keeper sends a single sheet forty-eight hours ahead. The production head sends the gap sheet and learner progress. The accounts clerk sends joiners, leavers, the muster summary and the late-shift list. The service manager sends his rota and the warranty log. The safety hand sends the incident book. The owner reads the bundle at home the night before, pen in hand.
- 1
Read last month's three jobs aloud
Finished, partly finished, untouched. An untouched job gets one question: what got in its way?
- 2
Take Q1 to Q9 in sequence
A few minutes apiece. The answer comes off the sheet, the owner writes a line beside it, and the room moves on.
- 3
Circle the worst two or three
Typically a bay with one name, a section bleeding people, or an engineer close to collapse.
- 4
Pin an owner and a deadline to each
The plant head, the accounts clerk or a particular mistri. Never just the weld shop.
- 5
File the sheet with its date
A year of sheets shows next season's planners exactly where the rush hurt.
Reading the sheet against the calendar
- Eight weeks ahead of sowing or the monsoon: Q2, Q3 and Q5 carry the most weight. Has the returning-hands list been rung, and are learners ready at the stations about to double up?
- Peak dispatch: Q3, Q6 and Q8. Late shifts heaping onto three welders, torque checks skipped at the pit, and burns or cuts rising.
- Harvest: for thresher, combine and baler makers, Q7 dominates. Engineers on long unbroken runs need rest days written into the rota.
- The lull: Q4, Q5 and Q9. Rival shops call your welders now, and this is the only window when cross-training is realistic.
A submersible pump works should stretch Q6 to cover burnt motors matched to the man at the winding bench and the dip-tank lot. The pump works reporting page shows how such traces are built. Drip line makers can add coil codes against clogged-emitter complaints.
When the sitting goes off course
- It slides into a dispatch and breakdown meeting. Hold that one on another day.
- Sheets fail to arrive, and the hour fills with anecdote. Postpone instead of improvising.
- The owner scolds, so managers start hiding bad months.
- Jobs land on a section, not a named person, and quietly die.
- It gets cancelled during the rush, the very weeks when Q3 and Q8 matter.
Booking the first sitting
Pick one fixed morning in each month's opening week. Circulate Q1 to Q10 to every register keeper, with a deadline for his sheet. The opening sitting will mostly expose which registers do not exist, which is worth knowing. Q1 is answered by the dot-based skill grid. For Q4 and Q9, see our answer on departing welders and hitch fitters. If compiling sheets swallows whole days, we can build a monthly people pack that drops out of your registers. Season planning and this sitting appear together on our agricultural machinery HR hub.


